Centrifugal Disk 600

600 mm Centrifugal Feeding Disk (SUS304) – Precision Spun Component for Automation Equipment

1. Core Specifications (Engineering-Grade Overview)

• Application Industry: Industrial Automation / Vibratory & Centrifugal Feeding Systems
• Component Type: Centrifugal Disk / Rotary Feeding Plate
• Manufacturing Method: CNC Metal Spinning (Rotary Forming) + Precision Machining
• Material Grade: SUS304 Austenitic Stainless Steel (GB/T 3280-2015)

Mechanical Properties:

• Yield Strength ≥ 205 MPa
• Tensile Strength ≥ 520 MPa
• Elongation ≥ 40%
• Density: 7.93 g/cm³
• Key Performance: Corrosion resistance, fatigue resistance, excellent ductility for spinning

Dimensional Specifications:

• Diameter × Height: Ø610 mm × H173 mm
• Wall Thickness: 6.0 mm (Tolerance ±0.2 mm)
• Standard: GB/T 1804-2000 (m-grade precision)
• Roundness ≤ 0.4 mm
• Flatness ≤ 0.3 mm/m

Surface Quality:

• Surface Roughness: Ra ≤ 1.6 μm
• Edge Condition: Deburred, chamfered (R ≥ 2.0 mm)
• Surface State: Free of burrs, cracks, and oxidation residues

2. CNC Metal Spinning Process (Process Stability & Repeatability)

Primary Process:

• CNC Metal Spinning (Incremental Plastic Deformation)
• Ensures uniform wall thickness and excellent concentricity for high-speed rotation

Equipment Configuration:

• CNC Spinning Lathe (CNC1250)
• CNC Milling / Finishing Center

Critical Process Parameters:

• Spindle Speed: 400–800 rpm
• Roller Feed Rate: 3–7 mm/s
• Single Pass Reduction: 1.0–1.5 mm
• Total Reduction: 5.8–6.2 mm

Precision Finishing Parameters:

• Spindle Speed: 1200–1500 rpm
• Feed Rate: 0.15–0.25 mm/rev

Full Process Workflow (Traceable Manufacturing):
Material Inspection → Degreasing → Pickling & Passivation → Neutralization → Flattening Calibration → CNC Spinning → High-Speed Deburring → Precision Machining → Air Cleaning → Final Inspection

Technical Advantages:

• Seamless forming vs welded fabrication
• Better dynamic balance vs stamping
• Lower tooling investment for mid-size diameters
• Ideal for Ø400–1200 mm rotationally symmetric parts

3. Quality Control System (Automation-Grade QA/QC)

Compliance Standards:

• ISO 9001:2015
• GB/T 3280 Stainless Steel Specification

Incoming Material Inspection:

• Spectrometer Verification: Cr ≥ 18%, Ni ≥ 8%
• Mechanical Property Testing
• Ultrasonic Testing (UT): No inclusions, porosity, or delamination

In-Process Quality Control:

• Surface conformity ≥ 97%
• CMM dimensional verification
• Full circumference wall thickness inspection (±0.01 mm)
• Flatness & roundness inspection
• Edge radius control (R ≥ 2.0 mm)

Final Inspection Protocol:

• Sampling Standard: GB/T 2828.1-2012 (AQL 2.5)
• Inspection Scope:
  • Dimensional accuracy
  • Surface integrity
  • Corrosion resistance (Neutral Salt Spray ≥ 120 h)
  • Rotational stability & load performance

Traceability:

• Unique ID marking + full inspection report per batch

4. Production Capacity & Lead Time (Scalable Manufacturing)

• Daily Capacity: 30 pcs
• Monthly Output: 900 pcs (multi-machine parallel production)

Lead Time:

• Standard Orders: 8–12 working days
• Bulk Orders (≥50 pcs): 12–18 working days
• Expedited Orders: 5–7 working days

Packaging Solution:

• Anti-rust paper + PE foam + reinforced carton + wooden pallet
• Standard: 10 pcs/pallet

Customization Range:

• Diameter: Ø400–1200 mm
• Height: 100–300 mm
• Material Options: SUS304 / SUS316L / Q355B

Engineering Inputs Required:

• Feeding system layout
• Rotational speed (RPM)
• Load distribution & part geometry

5. Application Scenarios

Primary Function:
Centrifugal feeding and orientation of small-to-medium components in automated assembly systems

Typical Applications:

• Electronic component sorting and feeding
• Hardware fastener distribution
• Plastic parts handling
• Small automotive component feeding

Performance Advantages:

• Stable operation at high rotational speeds (≤3000 rpm)
• Improved part separation efficiency
• Reduced jamming and misfeeding
• Continuous, high-throughput operation

Operating Conditions:

• Temperature Range: -20°C to 200°C
• Load Capacity: ≤ 30 kg
• Environment: Dry, light industrial dust

6. Extended Applications

• Centrifugal sorting disks for electronics manufacturing
• Feeding systems for automotive small parts
• Medical device component transport systems
• Food packaging material distribution systems

Material Benefit (SUS304):

• Corrosion resistance for long-term operation
• Hygienic compatibility for medical/food industries
• Structural integrity under cyclic centrifugal loads

7. After-Sales & Engineering Support (Conversion-Oriented Section)

Warranty:

• 24-month quality assurance

Coverage:

• Dimensional deviation
• Material inconsistency
• Spinning defects
• Corrosion failure
• Structural deformation under load

Technical Support:

• 2D/3D drawings
• Material certification & test reports
• Installation and integration guidance
• Remote commissioning support

Response Commitment:

• 24-hour response
• Technical solution within 1–3 working days

Lifecycle Services:

• Re-machining & dimensional correction
• Surface refurbishment
• Preventive maintenance programs

Get a Quote

• Precision Custom Metal Spinning Parts
• 👉 Upload your drawings and receive a quotation within 24 hours.