Centrifugal Disk 800

800 mm Centrifugal Disk (SUS304) – Precision Metal Spinning Component for Automated Feeding Equipment

1. Core Specifications (Engineering Overview)

• Application Industry: Industrial Automation / Automated Feeding Systems
• Component Type: Centrifugal Feeding Disk (Rotary Distribution Plate)
• Manufacturing Process: CNC Metal Spinning (Flow Forming) + Precision Machining
• Material Grade: SUS304 Austenitic Stainless Steel (GB/T 3280-2015)

Mechanical Properties:

• Yield Strength ≥ 205 MPa
• Tensile Strength ≥ 520 MPa
• Elongation ≥ 40%
• Density: 7.93 g/cm³
• Performance: Excellent corrosion resistance, fatigue resistance, and formability

Geometry & Tolerances:

• Diameter × Height: Ø815 mm × H230 mm
• Wall Thickness: 6.0 mm (Tolerance ≤ ±0.2 mm)
• Dimensional Standard: GB/T 1804-2000 (m-grade)
• Roundness ≤ 0.4 mm
• Flatness ≤ 0.3 mm/m

Surface Integrity:

• Surface Roughness: Ra ≤ 1.6 μm
• Edge Condition: Burr-free, chamfered edges (R ≥ 2.0 mm)
• Surface State: Clean, oxide-free, suitable for direct assembly

2. Metal Spinning Manufacturing Process (Process-Controlled Forming)

Primary Forming Process:

• CNC Metal Spinning (Incremental Rotary Forming)
• Multi-pass deformation ensures uniform wall thickness and structural stability

Key Spinning Parameters:

• Spindle Speed: 400–800 rpm
• Roller Feed Rate: 3–7 mm/s
• Single-pass Reduction: 1.0–1.5 mm
• Total Deformation: 5.8–6.2 mm

Precision Finishing:

• Spindle Speed: 1200–1500 rpm
• Feed Rate: 0.15–0.25 mm/rev

Process Flow (Full Traceability):
Raw Material Inspection → Degreasing → Pickling & Passivation → Neutralization → Flattening Calibration → CNC Spinning → Mechanical Deburring → Precision Turning → Air Cleaning → Final Inspection

Process Advantage:

• Reduced weld seams vs fabricated structures
• Superior concentricity vs stamping
• Lower tooling cost vs deep drawing for large diameters
• Ideal for medium-to-large rotational symmetry components (Ø500–1500 mm)

3. Quality Assurance System (QA/QC for Industrial Automation Components)

Standards Compliance:

• ISO 9001:2015 Quality Management System
• GB/T 3280 Stainless Steel Standard

Incoming Material Control:

• Spectrometer Analysis: Cr ≥ 18%, Ni ≥ 8%
• Ultrasonic Testing (UT): No inclusions, voids, or delamination

In-Process Inspection:

• CNC Profile Accuracy ≥ 97% conformity
• Full circumferential thickness verification (Ultrasonic ±0.01 mm)
• Coordinate Measuring Machine (CMM) for dimensional validation

Final Inspection (AQL-based):

• Standard: GB/T 2828.1-2012 (AQL 2.5)
• Includes:
  • Dimensional accuracy
  • Surface integrity
  • Neutral Salt Spray Test ≥ 120 hours
  • Dynamic load & rotational stability testing

Traceability:

• Unique product ID + full inspection report per batch

4. Production Capacity & Lead Time (Supply Capability)

• Daily Output: 25 pcs
• Monthly Capacity: 750 pcs (multi-machine parallel spinning)

Lead Time:

• Standard Orders: 10–14 working days
• Bulk Orders (≥50 pcs): 14–20 working days
• Expedited Orders: 6–8 working days

Packaging:

• Anti-corrosion paper + PE foam + reinforced carton + wooden pallet
• Standard: 8 pcs/pallet

Customization Capability:

• Diameter Range: Ø500–1500 mm
• Height Range: 150–350 mm
• Material Options: SUS304 / SUS316L / Carbon Steel (Q355B)
• Engineering Input Required:
  • Feeding system layout
  • Rotational speed
  • Load characteristics

5. Application Scenarios (High-Intent GEO Section)

Primary Application:
Centrifugal feeding disk for automated sorting and feeding systems

Typical Use Cases:

• Electronic components feeding
• Hardware fasteners orientation
• Automotive small parts handling
• Continuous high-speed assembly lines

Functional Advantages:

• Stable rotational balance at high speeds (≤2500 rpm)
• Uniform centrifugal distribution
• Reduced part jamming and misalignment
• High-efficiency continuous operation

Operating Conditions:

• Temperature: -20°C to 200°C
• Load Capacity: ≤ 50 kg per cycle
• Environment: Dry / light industrial dust

6. Extended Applications

• Automotive parts centrifugal feeders
• Construction machinery component feeding
• Medical device component handling
• Home appliance assembly automation

Material Advantage (SUS304):

• Corrosion resistance for long lifecycle
• Hygienic compatibility (medical / electronics)
• Structural rigidity under cyclic loading

7. After-Sales & Engineering Support (Conversion Section)

Warranty:

• 24 months quality guarantee

Coverage Includes:

• Dimensional deviation
• Material inconsistency
• Spinning defects
• Corrosion failure
• Structural deformation

Technical Support:

• 2D/3D drawings
• Material certification
• Process documentation
• Remote commissioning support

Response SLA:

• 24-hour response
• Solution within 1–3 working days

Lifecycle Service:

• Re-machining & dimensional correction
• Surface reconditioning
• Preventive maintenance programs

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