High‑precision aluminum air diffusers produced by metal spinning, designed for commercial HVAC systems in malls, stadiums, and exhibition centers. Durable, lightweight, and engineered for smooth airflow distribution.

630 Ventilation Outlet

630 Ventilation Outlet for Construction – Technical Specification

1. Core Parameters

  • Industry: Construction
  • Product Name: 630 Ventilation Outlet
  • Material: Aluminum Alloy (6063)
  • Wall Thickness: 2.0 mm
  • Surface Finish: Wiredrawing
  • Dimensions: Ø615 mm × H373 mm
  • Dimensional Tolerance: Conforms to GB/T 1804-2000, mm-level precision
  • Surface Roughness: Ra ≤ 0.8 μm after wiredrawing

2. Manufacturing Process

  • Core Processing Method: CNC metal spinning forming combined with wiredrawing finishing, followed by secondary machining for precision. Equipment includes CNC metal spinning lathe and fully automatic wiredrawing machine.
    • CNC spinning spindle speed: 1000–1500 r/min
    • Roller feed rate: 8–12 mm/s
    • Single pass deformation: 0.3–0.5 mm
    • Wall thickness uniformity deviation: ≤ ±0.08 mm
    • Wiredrawing: axial direction, 15–20 m/min, belt grit 1200#
  • Raw Material Preparation: 6063 aluminum alloy sheets undergo alkaline degreasing (50–60°C, NaOH 4–6%, 8–12 min), water neutralization, drying (80–100°C, 15–20 min), and flattening (flatness deviation ≤0.2 mm/m) to remove oil, oxide scale, and surface scratches.
  • CNC Process Control: CNC metal spinning lathe with G-code programming defines spinning paths. Real-time diameter and height data acquisition at 12 Hz for closed-loop control:
    • Ø615 mm tolerance ≤ ±0.4 mm
    • H373 mm tolerance ≤ ±0.3 mm
    • End faces precision-turned on CNC lathe; perpendicularity error ≤ 0.1 mm

  • Post-Processing: Mechanical deburring at 3200 r/min with 1500# abrasive wheel. Compressed air cleaning removes residual debris, followed by dimensional recheck and surface quality inspection per core parameters.

3. Quality Control

  • Standards: ISO 9001:2015 quality management system, GB/T 3880.1-2012 aluminum building profiles standard. Full-process quality control from raw material intake to finished product delivery.
  • Raw Material Inspection:
    • Spectrometer analysis: element deviation ≤ ±0.05% (Mg 0.45–0.9%, Si 0.2–0.6%)
    • Hardness test: ≥60 HB
    • Surface check: visual + 20× magnifier, no cracks, inclusions, dents
  • Process Inspection:
    • Spinning Form Accuracy: curvature template, adherence ≥98%
    • Dimensional Inspection: CMM (±0.005 mm) for Ø615 mm, H373 mm, 2.0 mm thickness
    • Wiredrawing Inspection: visual uniformity, Ra measured with roughness tester
    • Edge Inspection: no burrs, sharp edges; chamfer R ≥ 1.5 mm
  • Final Inspection: Sampling per GB/T 2828.1-2012, AQL 2.5. Items include dimensional verification, material recheck, surface, appearance, and assembly fit. Products are tagged with traceability codes including raw material batch, equipment, and inspector information.

4. Production Capacity & Delivery

  • Capacity: 5 CNC spinning lathes, 3 wiredrawing machines, 2 CNC lathes in production line. Daily output: 60 pcs per line (2 shifts, 8h each), max monthly output: 3600 pcs. Supports parallel multi-equipment production for large projects.
  • Production Lead Time:
    • Small batch (10–50 pcs): 5–8 working days
    • Large batch (≥100 pcs): 10–15 working days
    • Urgent orders: 3–5 working days (schedule adjusted)
  • Delivery: Packed with pearl cotton + cardboard + wooden pallet (50 pcs/pallet). Domestic logistics 2–7 days depending on region; on-site construction delivery available with 3-day advance notice.
  • Customization: Sizes Ø300–1000 mm, H150–600 mm; surface finish options (anodizing, coating). Requires client installation parameters and appearance requirements. Feasibility review: 2 working days.

5. Application Scenarios

  • Core Application: Integrated into building HVAC systems for indoor and outdoor ventilation, mounted on walls, rooftops, basements, or equipment rooms, ensuring airflow and exhaust of indoor air.
  • Operating Conditions:
    • Temperature: -40°C to 80°C (6063 aluminum alloy)
    • Medium: air and non-corrosive building exhaust gases
    • Building Types: commercial complexes, offices, residential, industrial, hospitals, schools
  • Interface Requirements: Must match Ø615 mm × H373 mm. Supports duct connection customization; client provides duct dimensions and installation details.

6. Extended Application Scenarios

  1. Fire Smoke Ventilation Systems: Acts as smoke outlet, aluminum withstands high temperature, ensures rapid smoke evacuation during fire.
  2. Cleanroom Ventilation: Provides dust-free airflow, wiredrawing surface resists dust accumulation, easy cleaning.
  3. Parking Garage Ventilation: Handles high airflow, humid environment; corrosion-resistant aluminum.
  4. BIPV Integrated Ventilation: Supports building-integrated photovoltaics ventilation, combines energy efficiency with airflow.

7. After-Sales Service

  1. Warranty: 24 months from acceptance; covers dimensional deviation, material defects, surface finish issues, improper installation. Free replacement or repair; shipping and on-site costs covered.
  2. Technical Support: Pre-sale selection consultation, installation manuals, CNC diagrams, phone/video guidance, on-site installation support for large orders.
  3. Feedback & Response: 24h response to inquiries, 1–3 working days solution. Dedicated personnel ensure closed-loop quality follow-up.
  4. Post-Warranty Services: Paid repair, replacement, refurbishing (e.g., wiredrawing surface restoration). Optional long-term maintenance agreements with annual inspections (1–2 times/year) and maintenance advice.

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