Transmitter Sheel

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Our factory specializes in manufacturing precision copper transmitter shells, tailored for UAV (Unmanned Aerial Vehicle) applications. With 2mm thickness and a polished finish, these shells offer both durability and aesthetic appeal.
We also produce a variety of similar components for industries such as aerospace, robotics, automotive electronics, and telecommunications. Examples include:

• Sensor housings for drones
• RF and antenna enclosures
• Precision machined casings for industrial electronics
• Decorative yet functional metallic covers

Whether for UAVs, aerospace drones, high-end robotics, or other electronic devices, our transmitter shells provide superior quality, precise dimensions, and reliable performance.

Transmitter Shell – Technical Specification Sheet

1. Core Specifications

Precision Metal Spinning Copper Housing for Aerospace Applications

Product Name:
Transmitter Shell

Industry:
Aerospace / Aviation (including UAV systems)

Material:
Copper (Cu), industrial-grade conductive copper suitable for aerospace components

Wall Thickness:
2.0 mm

Surface Treatment:
Precision Polishing (Mechanical Polishing)

Overall Dimensions:
Outer Diameter Ø182 mm × Height 320 mm

Dimensional Tolerances:

• Critical diameter tolerance: ±0.2 mm
  
• Height tolerance: ±0.1 mm
  
• Manufactured in accordance with CNC metal forming equipment tolerance standards
  

2. Manufacturing Process

Primary Process:
CNC Metal Spinning (Precision Metal Spinning)

The Transmitter Shell is manufactured using advanced CNC-controlled metal spinning technology to achieve high structural integrity, concentricity, and dimensional accuracy.

Process Flow:

• Raw copper material inspection and cutting
  
• CNC metal spinning forming
  
• Precision grinding and edge finishing
  
• Multi-stage mechanical polishing
  
• Final dimensional and surface inspection
  

Process Characteristics:

• CNC-controlled forming ensures uniform wall thickness and stable geometry
  
• Optimized spinning parameters minimize internal stress and material deformation
  
• Industrial-standard polishing process delivers a smooth, defect-free surface finish suitable for aerospace applications
  
• Fully digitized process control ensures consistency, repeatability, and batch stability
  

3. Quality Control & Standards

Quality System:
Manufactured under ISO 9001 Quality Management System

Material Inspection:

• Incoming copper material verification to ensure compliance with relevant copper material standards
  
• Visual and dimensional inspection prior to forming
  

In-Process Inspection:

• Sampling inspection of wall thickness, key dimensions, and surface roughness
  
• Continuous monitoring of CNC spinning parameters
  

Final Inspection:

• 100% dimensional verification
  
• Visual inspection for surface defects such as scratches, dents, or polishing marks
  
• Compliance with aerospace-grade appearance and functional requirements
  

4. Production Capacity & Delivery

Manufacturing Capability:
Equipped with professional CNC spinning machines (e.g., CNC1400, CNC800), enabling flexible small-batch and mass production.

Production Capacity:
Single-shift capacity adjustable based on order volume and production scheduling.

Lead Time:

• Sample orders: 7–10 working days
  
• Standard batch orders: 15–30 working days (depending on quantity and specifications)
  

Delivery Options:

• Support for staged or phased delivery based on customer project requirements
  
• Flexible logistics coordination to ensure on-time delivery
  

5. Primary Applications

Specifically designed for UAV (Unmanned Aerial Vehicle) systems, the Transmitter Shell serves as a protective housing for UAV transmitter units used in aerospace communication and transmission systems.

Functional Advantages:

• Excellent structural strength
  
• High electrical conductivity of copper material
  
• Compatibility with aerospace communication requirements
  
• Reliable performance under high-altitude and complex operating environments
  

6. Extended Application Scenarios

Thanks to its high-precision machining, premium copper material, and polished surface finish, this Transmitter Shell can also be applied to:

• Small aircraft communication equipment housings
  
• Precision electronic transmission device enclosures
  
• Aerospace-grade electronic shielding components
  
• Applications requiring high conductivity, dimensional accuracy, and structural stability
  

7. After-Sales Service & Technical Support

Warranty:
Product quality warranty provided. Any non-human-caused issues such as dimensional deviation or surface defects during the warranty period will be repaired or replaced free of charge.

Technical Support:

• Pre-sales and post-sales technical consultation
  
• Assistance with installation and application issues
  
• Dedicated customer records for long-term support
  

Customization Services:

• Custom dimensions, wall thickness, and surface treatment available
  
• Technical feasibility evaluation conducted prior to order confirmation
  

Customer Response:

• General inquiries responded to within 24 hours
  
• Complex technical issues resolved with a solution plan within 48 hours

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