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Workpiece Tray

CNC Metal Spun Workpiece Tray for Agricultural Machinery

Attributes

  • MaterialQ235B(Carbon Steel)
  • Thickness4mm
  • CoatingNone
  • SizeØ 572×35

Product Overview

The Workpiece Tray is a precision-engineered metal component manufactured by CNC metal spinning technology, specifically designed for agricultural machinery production, assembly, and material handling operations. Made from Q235B carbon steel, the tray offers high load-bearing capacity, dimensional stability, and long-term durability under demanding workshop and field environments.

1. Industry & Application

  • Industry: Agricultural Machinery
  • Product Name: Workpiece Tray
  • Manufacturing Process: CNC Metal Spinning

2. Material Specification

  • Material: Q235B Carbon Steel
  • Standard: GB/T 700-2006
  • Mechanical Properties:
    • Yield Strength: ≥235 MPa
    • Tensile Strength: 370–500 MPa
    • Elongation: ≥26%
    • Density: 7.85 g/cm³

The selected carbon steel grade ensures excellent structural strength, fatigue resistance, and forming performance, making it suitable for repeated loading and handling operations.

3. Dimensional Parameters

  • Thickness: 4.0 mm
    • Thickness Tolerance: ≤ ±0.15 mm
  • Overall Size: Ø572 mm × 35 mm (Diameter × Height)
  • Dimensional Tolerance:
    • Standard: GB/T 1804-2000, Grade m
    • Roundness: ≤0.3 mm
    • Flatness: ≤0.2 mm/m

4. Surface Quality

  • Surface Treatment: None (Bare steel)
  • Surface Roughness: Ra ≤ 1.6 μm

The smooth surface finish ensures safe handling, stable stacking, and compatibility with downstream processes such as coating or welding if required.

5. Manufacturing Process

5.1 Core Process

  • Process Type: CNC Metal Spinning Forming
  • Equipment: CNC Spinning Machine (Model: CNC1250)

5.2 Key Process Parameters

  • Spindle Speed: 500–900 r/min
  • Roller Feed Rate: 4–8 mm/s
  • Single-pass Deformation: 0.8–1.2 mm
  • Total Deformation Control: 3.8–4.2 mm

5.3 Auxiliary Process Flow

Material degreasing → Precision leveling (flatness ≤0.2 mm/m) → CNC spinning forming → Mechanical deburring (3000 r/min, 1200# wheel) → Compressed air cleaning → Final dimensional inspection

This process ensures uniform wall thickness, high concentricity, and repeatable dimensional accuracy.

6. Quality Control & Inspection

6.1 Standards Compliance

  • ISO 9001:2015 Quality Management System
  • GB/T 700-2006 Carbon Structural Steel Standard

6.2 Raw Material Inspection

  • Spectrometric chemical analysis
    • C ≤ 0.22%, Mn ≤ 1.4%
    • Element deviation ≤ ±0.05%
  • Mechanical property testing
  • Ultrasonic testing to ensure no internal defects

6.3 In-process Inspection

  • Spinning conformity rate ≥98%
  • Coordinate Measuring Machine (CMM) dimensional inspection
  • Full-circumference wall thickness inspection (±0.01 mm)
  • Edge quality verification (Chamfer radius ≥1.5 mm, no sharp edges)

6.4 Final Inspection

  • Sampling inspection per GB/T 2828.1-2012 (AQL 2.5)
  • Inspection items: dimensions, surface quality, load-bearing performance
  • Qualified products supplied with traceability code and inspection report

7. Production Capacity & Delivery

7.1 Production Capacity

  • Daily Output: 60 pcs
  • Monthly Capacity: 1,800 pcs
  • Supports multi-machine parallel production

7.2 Lead Time

  • Standard Orders: 4–7 working days
  • Batch Orders (≥100 pcs): 7–10 working days
  • Urgent Orders: 2–4 working days (subject to capacity confirmation)

7.3 Packaging & Logistics

  • Packaging: Anti-rust paper + pearl cotton + carton + wooden pallet
  • Loading: 30 pcs per pallet
  • Delivery: Door-to-door logistics (2–5 working days domestic)
  • On-site delivery available for agricultural machinery manufacturers

8. Customization Capability

  • Size Range: Ø300–1000 mm, Height 20–80 mm
  • Material Options: Q355B and other carbon steel grades
  • Custom designs based on equipment interface dimensions and operating conditions

9. Application Scenarios

9.1 Primary Applications

Used as a workpiece handling and material support tray in:

  • Tractors
  • Combine harvesters
  • Seeders and other agricultural machinery

Supports component transfer, temporary storage, and assembly operations, improving workshop efficiency and production organization.

9.2 Operating Conditions

  • Working Temperature: -20°C to 120°C
  • Suitable for dusty, humid field environments and factory workshops
  • Rated Load Capacity: ≤500 kg

10. Extended Applications

Also suitable for:

  • Construction machinery component trays
  • Mining machinery small-part carriers
  • Automotive assembly auxiliary trays
  • Light-duty logistics and warehouse handling trays

The robust carbon steel structure ensures high stability and long service life across multiple industrial sectors.

11. After-sales Service

  • Warranty: 18 months
  • Free repair, replacement, or return for quality issues (dimensional deviation, material mismatch, deformation)
  • Full technical support including drawings, material certificates, and installation guidance
  • Paid services after warranty: repair welding, surface refurbishment, long-term maintenance agreements

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