Aluminum Metal Spinning for UHV GIS Enclosures

Table of Contents

• Aluminum Metal Spinning for Aerospace UAV Housings
• Aluminum Metal Spinning for UHV GIS Enclosures
• Lightweight Aluminum Plate Forming
• Aerospace Engine Housing with Precision Spinning and Welding
• Carbon Steel Metal Spinning for Heavy-Duty Stepped Cones
• SUS310S High-Temperature Spinning Part
• High-Strength Aluminum Plate Forming
• Large Capacity Metal Spinning for Chemical and Food Containers
• Heavy-Duty Rear Hub Disk
• Food-Grade Stainless Steel Hopper
• Copper Metal Forming for High-Voltage Electrical Components

View More

• 👉 Industry Applications
• 👉 Materials
• 👉 Case Studies

Application

Used in GIS systems where insulation reliability and structural integrity are critical.

Core Manufacturing Process

Employs Flow Forming and Power Spinning to integrate multiple parts into a single structure. Replaces traditional拼焊 (splice welding), significantly reducing assembly deformation risks and enhancing structural integrity.

• Monolithic Spin Forming: Consolidates multi-component assemblies into a single piece, eliminating welded structures.
• Debris-Free Internal Contour: Chip-free interior ensures compliance with High-Voltage (HV) electrical insulation standards.
• Tight Dimensional Tolerance (±0.1mm): Guarantees seal integrity and electric field uniformity.
• Material Specification: 5A02-H112 (Al-Mg Alloy) for superior outdoor weathering and corrosion resistance.

Precision Control

Complies with GB/T 1804-m and GB/T 1184-K standards. Critical mating surfaces undergo 100% inspection, with dimensional stability maintained within ±0.1mm.

Surface Treatment

Mirror-grade deburring with strict adherence to "Remaining Roughness 25" and "Deburring/Edge Radiusing" standards. Internal cavity is free of metal chips, meeting high-voltage electrical cleanliness standards.

Material Adaptability

Specialized in 5A02-H112 Al-Mg alloy. The spinning process ensures the component remains stable and corrosion-resistant in harsh outdoor environments typical of power grid installations.

Technical Specifications

• Material: 5A02 Aluminum
• Process: Shear Spinning
• Tolerance: ±0.1mm

Challenges

• Complex geometry
• Clean internal surface required
• Welding deformation risk

Solution

• Seamless spinning structure
• Integrated forming replacing welding
• 100% inspection

Results

• Improved sealing reliability
• Reduced assembly complexity